Fac 4 is a machine designed by dipsa technes to enable one operator locking and unlocking all 4 fastclip couplings at the same time, and fixing a full sleeper to the rails. Pandrol has several types of elastic fasteners clips. Engineering and manufacturing failure mode and effects analysis fasteners maintenance and repair mechanical properties railroads acoustic properties equipment and supplies. The eclipper is also available as a trackpack work head. The pandrol fastclip was introduced in 2000 to overcome some of the limitations of the. The grabcad library offers millions of free cad designs, cad files, and 3d models. The cd400 can be supplied in options for pandrol e clip and. Pandrol products track rail transport rail transport scribd. Files are available under licenses specified on their description page. It is strongly recommended two 2 tie lifter tools be used together when starting installation of fastclips on new tie placements. Download and view product catalogues, technical information and case studies across our range of rail fastening and sleeper handling machines. The unit consists of two unclipping tools, one for each rail.
Pandrol fast clip machine with braking system cembre ltd. This data is extracted from the pandrol user edition 8. Until we got the hang of it, we experienced a lot of bruises on our ankles and shinbones. Pdf this article used a combined solution of abaqus and fesafe to evaluate the. The clipper comes complete with a power pack, rail trolley with tool tray and a set of clipping jaws.
We have 1 cembre pcmdfc manual available for free pdf download. Current concrete sleepers current steel sleepers discontinued serviceable older concrete sleeper types alternative assemblies for f23 to f27, ef28, ef29, ef33 sleepers. Rail clip is used to fasten the rails to the underlying base plate only for the psc sleepers with a variety of different types, which is instead of rail spike. Report by international journal of applied engineering research. Dunton park kingsbury road, curdworth sutton coldfield west midlands b76 9eb great britain. Pandrol fastclip track rail transport rail infrastructure. Concrete and steel sleeper assemblies unipart rail.
Pandrol fastclip retains many characteristics and benefits of other pandrol fastenings, but incorporates important additional features such as preassembly prior to. Our clients experience increased productivity, reduced possession times and improvements. All structured data from the file and property namespaces is available under the creative commons cc0 license. The unique switch on switch off system enables fast, efficient track installation and reduced maintenance costs. The fastclip fe fastening system is a switchon switchoff threadless fastening system. Fastclip fc has been designed as a total system, in which all components are delivered to site preassembled on the tie. The cembre machine for pandrol fastclip is suitable for the insertion and extraction of pandrol fast clips used with all 1435 mm gauge standard.
Total weight with tools for clipping and declipping pandrol fastclip, sleeper lift and guiding rollers. Cdclipexpress 412 the technical content of this literature is eflective 4912 and supersedes all previous information. Fastclip is a new rail fixing system that uses connecting elements preassembled on the rails. A round steel bar is made into special shape, for example, eshape, or wshape, and formed elastic structure to meet requirements of modern railway track. They gave my a head up on small problem,before they become big problem. Attach the productive clip driver cd400 to a railroad vehicle to provide hydraulic power when you need it most. It has a standalone control system and builtin sensors that detects the clips and automatically triggers the unclipping operation. The tie lifter tool is designed to lift low ties up to the rail to simplify installation of pandrol fastclip and insulators.
Comprising four units, the machine is quickly assembled and disassembled and may be carried comfortably, even across rough terrain. Monthly production capacity up to 5,000,000 pieces, so with shorter delivery time. Railfastening demands for semi highspeed rail roads. Pandrol fastclip laboratory and track testing of a captive switch on switch off rail. Pandrol introduces new victor fastening system pandrols victor system is designed to work with its existing line of resilient rail fasteners, including the eclip, above, and the fastclip, right. With the proposed methods, the fatigue life analysis of the eclip has been performed under 12 working conditions. Select resource, brochure, certificate, instruction manual, journal, materials safety datasheet, policy.
Join the grabcad community today to gain access and download. Click on rosenqvist newsletter at the bottom of the list. The focus on quality, safety and cost is why companies like network rail, deutschebahn, siemens and thales choose us to design and manufacture new rail engineering technology. There is a sleeper lifting unit included but not with the e clip option. The robust clip driver cd400 not only clips and declips pandrol fastclips, but also provides hydraulic power to raise low sleepers. North american rail products is part of the universal rail systems group of companies. Pandrol fastclip the pandrol fastclip is a resilient, threadless rail fastening system with the unique pandrol switch onswitch off mechanism that enables fast, efficient track installation and reduced maintenance costs. The eclipper installs all pandrol eclips, pr clips, and vandal resistant eclips on both timber and concrete sleepers. Track tools 1 permanent way tools intamech rail and engineering carry an extensive range of hand tools including keying hammers, ballast shovels, pandrol e clip and pandrol fast clip tools, track spanners, turning bars, shovels, folks, emergency clamps, rail tongs and sleeper nips to name but a few. Not only does it play a critically important role in making sure that railway track all over the world stays where it should, its also an actual piece of sculptural art, as i intend to convince you later on. Our rail isolation systems have been developed to protect people all over the world, in their living and working environments, from the. Copies x 20 can be obtained by using cat number 0050005. It does not provide enough safeguard for theft or sabotage because it can be taken out by ordinary hammer. Designed with high precision by imparting strong tensile strength and corrosion resistance.
Sap 4 is a machine, patented by dipsa, designed to attach the rails to the sleepers by using pandrol fasteners. Pandrol cdm track pct has specialised in noise and vibration for over 60 years. Pandrol fastclip assemblies for heavy haul applications are available in two variants. Fastclip tie lifter hand tool hstl71 tie lifter tool usage. Some configurations of pandrol fastclip fe 1400 and fe 1500 series fastenings are compliant with the requirements of arema manual chapter 30, part 4. Pandrol fastclip fe 1500 series fastenings are compliant with the requirements of en 4818. Tool and steel is very proud to be the preferred supplier of tools to pandrol. Pandrol defines the industry standard across rail fastening systems and aluminothermic welding. Fastclip fe has substantial global references and has been designed as a total system in which all components are delivered to site preassembled on the sleeper. Pandrol design, develop and manufacture a variety of equipment to make constructing and maintaining railways more efficient.
Pandrol fast clip machine pcm2pfc for pandrol fast clips the pump unit is the same as that used on the pandrol e clip machine pcm2p see page 34, consequently owners need purchase only the cupcm2pfcebs braked clamp unit. Once the ties are laid, and the rail installed, the clip is simply pushed onto the rail by means of a simple drive action. Pandrol gmbh, which is headquartered in allenbach, germany, makes products for aluminothermic welding of rails and profiles. Pandrol is a global company that manufactures rail fastenings, which are used to fasten rails to railway ties. The pandrol fastclip system is a resilient, threadless rail fastening system, suitable for application on concrete, steel or timber ties, or slab track. Pandrol cdm track is a belgian company pertaining to the pandrol group of companies.
We think quickly and differently, creating unique solutions to rail track maintenance, rail signalling and rail stressing problems. The fastclip fca rail fastening system is designed for use on slab tracks where vertical adjustment is required. Developed into a biggest production base to for various types of rail clips. Just one operator can easily perform clip insertion or extraction operations. Weve created rail infrastructure in over 100 countries. The pandrol sfc single fastclip baseplate system has been designed to easily transfer the advantages of the pandrol fastclip system to slab track. The pandrol clip has a point contact and causes indentation on the foot of the rail due to heavy toe load and small contact area. I remember when we first started using these and had to trade in our spiking maul for a sledgehammer. We make the forms necessary for the welding process at our plant in sopron, hungary, and operate a rail and welding services company in st. The baseplate offers a very large range of both vertical and lateral adjustment in a configuration where these adjustments can be made very quickly and easily, with few additional components required. Pdf on jan 1, 2014, konstantinos giannakos and others published secondary stiffness of fastenings clip. Sorry, we are unable to provide the full text but you may find it at the following locations.
A fastening assembly which provides a captive pandrol fastclip rail fastening system designed for slab track applications. They are also an industry leader in aluminothermic welding, whereby metals are rapidly heated to repair and connect pieces of rail. Extended fastclip slide clip fcec curtain wallbypass. The pandrol fastclip rail fastening is a switch on switch off system which was developed in response to the growing need by contractors and railway operators for fast, efficient track installation, and reduced maitenance costs. Pandrol fasteners have been around since 1950 in europe and came to the u. Pandrol clip extractor to remove seized and frozen pandrol clips developed to ensure exactly the right power to remove clips without damage supplied with petrol engine hydraulic power pack, breaker, dual hose and two bance design right steel tools portable and fitted with wheels. Pandrol fastclip has been designed as a total system. Suitable for use on light rail, metro, main line and high speed tracks, the fastclip fca system can be preassembled and delivered to site captive on the precast element. Pandrol uk are the world leaders in track fastening systems. Our global teams are working hard to support our customers and avoid disruptions from the covid19 virus while at the same time preventing further spread and protecting our people. As pandrol continuously improve and develop their product range tool and steel are kept firmly in the loop regarding design alterations and improvements ensuring all of our tools are current and relevant. Pdf fatigue damage analysis and life prediction of eclip in. Pandrol fastclip, pandrol eclips, pandrol prclips pr400 series and heyback clipping, depending on the choice of tool.